Advanced Fluoropolymer Devices GmbH
Precision Manufacturing Meets Transfer Molding

Installation and Operating Manual

Strainer

PFA Lined Strainer

Purion9

This comprehensive manual provides detailed instructions for safe transport, installation, operation, and routine maintenance of your equipment.
Please review all sections carefully before proceeding. Keep this manual accessible for future reference.
⚠️

Important Safety Notice

Carefully observe these operating instructions before transport, installation, operation, and maintenance!

Failure to follow proper procedures may result in equipment damage, personal injury, or voided warranty.

Manual Information

  • Document Version: 1.0
  • Last Updated: February 12, 2026
  • Document Type: Installation and Operating Manual
  • Language: English

Quick Reference Guide

📋 Before You Start
🚚 Transport Guidelines
⚙️ Installation Process
🔧 Operation Manual
🛠️ Maintenance Schedule
📞 Support Contact

1 Technical Data

1.1 Manufacturer Information

Advanced Fluoropolymer Devices GmbH
Hooghe Weg 16, 47906 Kempen, Germany
Email: sales@gft9.shop
Web: http://gft9.shop
Phone: +49 2152 9148591

1.2 Product Overview

Parameter Value
Name Purion9
Design norm DIN/ISO | ANSI
Size DN 15–150 | NPS ½"-4"
Flange dimensions DIN 2501 (PN 16) | ASME B16.10 (Class 150-RF LP)
Face to face dimensions DIN EN 558-1
Strainer basket Material: PTFE or PTFE-Carbon-Composite filter element Mesh: ETFE filter mesh size from 85 to 2000my (max. 150°C, for higher temperature, custom mesh provided up to 200°C)
Lining PFA, PFA/AS, PVDF
Body 1.0619 , 1.4308, 1.4408, A216WCB, CF-8, CF8-M
Pressure PN 16
Temperature range -10°C up to +150°C, higher / lower temperatures on request
Quality Body 24bar, Dielectric strength test 20kV
Certificates EU Pressure Equipment Directive 2014/68/EU

1.3 Type plate, conformity and body markings

Exemplary_Nameplate_PFA_Lined_Valve_Size_Pressure_Temperature_Valve_Type_Order_No._Identification_Number

Type Plate
The stainless steel name plate is undetachably riveted to the body. If the operator attaches his identification, it must be ensured that the valve matches the application inquestion.

Body identification:
The following are visible on the body according to DIN EN 19 and AD 2000 A4:

  • Nominal size
  • Rated pressure
  • Body material
  • Manufacturer's identification
  • Melt number/Foundry identification
  • Foundry date

1.4 Weight DIN | ANSI

DIN Weight Specifications
Size DIN Weight
DN 25 7 kg
DN 50 18 kg
DN 80 28 kg
DN 100 80 kg
ANSI Weight Specifications
Size ANSI Weight
NPS 1" 7 kg
NPS 2" 18 kg
NPS 3" 28 kg
NPS 4" 80 kg

1.5 Screws: Tightening Torque

All screws greased, tighten in diametrically opposite sequence!
The tightening torques for pipe screws and body screws mentioned must not be exceeded. For an exception, see Section 8, Flange connection valve/pipe is leaking.The following tightening torques are recommended.

1.5.1 Pipe Screws DIN | ANSI

DIN Pipe Screws
Size Screws Tightening Torque [Nm] [Nm/lbs]
DN 25 4 x M12 10
DN 50 4 x M16 26
DN 80 8 x M16 25
DN 100 8 x M16 35
ANSI Pipe Screws
Size Screws Tightening Torque [Nm] [Nm/lbs]
NPS 1" 4 x ½“ 70/8
NPS 2" 4 x ⅝“ 220/15
NPS 3" 4 x ⅝“ 400/45
NPS 4" 8 x ⅝“ 310/35

1.5.2 Body screws DIN | ANSI

DIN Body Screws
Size Screws Tightening Torque [Nm] [Nm/lbs]
DN 25 4 x M12 35/310
DN 50 4 x M16 45/398
DN 80 8 x M16 50/442
DN 100 8 x M16 60/531
ANSI Body Screws
Size Screws Tightening Torque [Nm] [Nm/lbs]
NPS 1" 4 x M12 310/35
NPS 2" 4 x M16 398/45
NPS 3" 8 x M20 442/50
NPS 4" 12 x M24 531 /80

1.8 Pressure Temperature Diagram

P-T Diagram & Vacuum P-T for PFA / PFA Conductive Lined Strainer

2. Notes on safety

This operating manual contains fundamental information which is to be observed during installation, operation and maintenance.It must be read before installation and commissioning!
This operating manual must always be available at the place of use of the valve.
For valves which are used in potentially explosive areas, see section 3.
Installation, operation and maintenance are to be performed by qualified staff.
The area of responsibility, authority and supervision of the staff must be regulated by the customer.

It is imperative to observe warnings and signs attached directly to the ball valve and they are to be kept fully legible.
Non-observance of the notes on safety may resulting the loss of any and all claims for damages.

For example, non-observance may involve the following hazards:

  • Failure of important functions of the valve/plant.
  • Risk to people from electric, mechanical and chemical effects.
  • Risk to the environment through leaks of hazardous substances.
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General hazard symbol!
People may be put at risk.

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Safety symbol!
The ball valve and its function may be put at risk if this safety symbol is not observed

2.1 Intended use

GFT9 trainers of the series GSO are pressure-maintaining components in accordance with the Pressure Equipment Directive (PED) for the passage of fluids and the filtering of particles of a defined grain size. The strainer serves to remove solid or suspended matter from the medium being conveyed. It protects the downstream equipment from this filtered-out material and thus from damage.

The valves are suitable for non-boiling liquids of group 1 in acc. with the Pressure Equipment Directive (PED). Solids can lead to increased wear, damage to sealing surfaces or to a reduction in the service life of the valve.

In case of the valve is intended for operating data other than those intended, the customer must carefully examine whether the design of the valve, accessories and materials are suitable for the new application (please consult the manufacturer).

2.2 For the customer / operator

If a valve is used, the operator must ensure that

  • hot or cold valve parts are protected by the customer against being touched
  • the valve has been properly installed in the pipe system
  • the usual flow rates are not exceeded in continuous operation.
  • an appropriate collection system is used to contain drip leaks/leaks locally and harmlessly.

This is not the manufacturer's responsibility.

Loads caused by earthquakes were not allowed for in the design.

Fire protection to DIN EN ISO 10497 is not possible (plastic lining and plastic components).

2.3 Improper operation

The operational reliability of the valve supplied is only guaranteed if it is used properly in accordance with Section 2.1 of this operating manual.

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The valve is supplied with flange caps. Do not remove them until just before installation. They protect the plastic surfaces against dirt and mechanical damage.

3. Safety notes for applications in potentially explosive areas based on the Directive 2014/34/ EC (ATEX)

The valves are intended for use in a potentially explosive area and are therefore subject to the conformity assessment procedure of the directive 2014/34/EC (ATEX).

As part of this conformity assessment, an ignition hazard analysis to EN 13463-1 to satisfy the fundamental safety and health requirements was conducted with the following result:

  • The valves do not have any ignition source of their own and can be operated both manually as well as mechanically/electrically.
  • The valves are not covered by the scope of application of the ATEX directive and therefore do not need to be identified accordingly.
  • The valves may be used in a potentially explosive area.

Supplementary notes:

  • Electric/mechanical actuators must be subjected to their own conformity assessment to ATEX.

It is imperative to observe the individual points of intended use for application in a potentially explosive are

3.1 Intended use

Improper operation, even for brief periods, may result in serious damage to the valve. In connection with explosion protection, potential sources of ignition (overheating, electrostatic and induced charges, mechanical and electric sparks) may result from improper operation. Their occurrence can only be prevented by adhering to the intended use. Furthermore, reference is made to Directive 95/C332/06 (ATEX 118a), which contains the minimum regulations for improving the occupational health and safety of workers who may be at risk from an explosive atmosphere.
A distinction is made between two cases for the use of chargeable liquids (conductivity < 10⁻⁸ S/m):

3.1.1 Chargeable liquid and non-conductive lining

Charges can occur on the lining surface, which may produce discharges inside and outside the valve.

  1. Discharges inside the valve:
    These discharges cannot cause ignitions if the valve is completely filled with medium. If the valve is not completely filled, such as during evacuation and filling, the formation of an explosive atmosphere must be prevented, e.g., by superimposing a layer of nitrogen. It is recommended to wait one hour before removing the valve from the plant to allow for the elimination of static peak charges. To safely prevent ignitions, the valve must always be completely filled with medium, or an inert gas layer must be used to exclude a potentially explosive atmosphere.
  2. Discharges outside the valve:
    Where the non-conductive lining protrudes on the sealing surfaces to the outside or comes into contact with the atmosphere, discharges may occur to nearby valves or attachments. To safely avoid explosion hazards and accidents, the atmosphere surrounding the valve must not be explosive.

3.1.2 Chargeable liquid and conductive lining

No hazardous charges can occur because charges are discharged directly via the lining and shell (surface resistance < 10⁹ Ohm, leakage resistance < 10⁶ Ohm). However, if non-conductive versions of individual components are installed in the valve, they may restrict the permitted ATEX zone and explosion subgroup despite the conductive lining of the armor plating. In such cases, it is necessary to consult the manufacturer. According to the “Technical Rules for Hazardous Substances: Avoidance of Ignition Hazards Due to Electrostatic Charges” (TRGS 727), static discharges of non-conductive linings occur only through interaction with a non-conductive medium and are therefore the responsibility of the plant operator. Static discharges are not sources of ignition stemming from the valves themselves.
Additional safety measures include:

  • The temperature of the medium must not exceed the temperature of the corresponding temperature class or the maximum permissible medium temperature as per the operating manual.
  • If the valve is heated (e.g., heating jacket), the prescribed temperature classes in the Annex must be observed.
  • To ensure safe and reliable operation, regular inspections must verify that the valve is properly maintained and kept in technically perfect condition.
  • Increased wear to the valve can be expected when conveying liquids containing abrasive constituents, requiring shorter inspection intervals than usual.
  • Actuators and electric peripherals, such as temperature, pressure, and flow sensors, must comply with valid safety requirements and explosion protection provisions.
  • The valve must be grounded, which can be achieved using pipe screws with tooth lock washers. Otherwise, grounding must be ensured by other means, such as a cable link.
  • Attachments such as actuators, position controllers, and limit switches must comply with relevant safety regulations concerning explosion protection and, if required, be designed in accordance with ATEX.
  • Special attention must be paid to the appropriate safety and explosion protection notes in the respective operating manuals.
  • Plastic-lined valves must not be operated with carbon disulfide.

4. Safety note for valves, certified to Clean Air Act (TA Luft)

The validity of the Certificate/Manufacturer Declaration depends on the operating instructions being read and observed.

  • Carry out regular maintenance intervals and check the tightness of the screw connections, tightening them as necessary.

5. Transport, storage and disposal

Handle the goods being transported with care. During transport protect the valve against impacts and collisions.

Directly after receipt of the goods, check the consignment for completeness and any in-transit damage.

Do not damage paint protection.

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For all transport work, observe generally accepted engineering practice and the accident prevention regulations

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The valve is supplied with flange caps. Do not remove them until just before installation. They protect the plastic surfaces against dirt and mechanical damage.

5.1 Storage

If the valve is not installed immediately after delivery, store them properly.
The valves be stored in a dry, vibration-free and well ventilated room at as constant a temperature as possible.
Protect elastomers against UV light.
In general, a storage period of 10 years should not be exceeded.

5.2 Return consignments

It is imperative to enclose a safety information sheet / general safety certificate on the field of application with the return consignment.
Contact the Manufacturer for more Information in that regard.
Safety precautions and decontamination measures are to be mentioned.

Hazard_Sign_PFA_Lined_Valve_Manual

Valves which have conveyed aggressive or toxic media rinse
and clean before being returned to the manufacturer's works

5.3 Disposal

Parts of the valve may be contaminated with medium which is detrimental to health and the environment and therefore cleaning is not sufficient.

Hazard_Sign_PFA_Lined_Valve_Manual

Risk of personal injury or damage to the environment due to the medium!

Wear protective clothing when work is performed on the valve.
Prior to the disposal of the valve:

  • Collect any medium, etc. which has escaped and dispose of it in accordance with the local regulations.
  • Neutralise any medium residues in the valve.
  • Separate valve materials (plastics, metals, etc.) and dispose of them in accordance with the local regulations.

6.Installation

  • Examine valve for in-transit damage, damaged sample valves must not be installed.
  • Before installation the valve and the connecting pipe must be carefully cleaned to remove any dirt, especially hard foreign matter.
  • During installation, pay attention to the correct tightening torque, aligned pipes and tension-free assembly.
Hazard_Sign_PFA_Lined_Valve_Manual

6.1 Flange caps and gaskets

Leave protective caps on the flanges until just prior to installation.
Where there is a particularly high risk of damage to the plastic sealing surfaces, e.g. if the mating flanges are made of metal or enamel, PTFE-lined gaskets with a metal inlay should be used. Contact the Manufacturer for further discussion.

6.2 Direction of flow and installation position

The direction of flow must be observed when installing the valve. It is indicated by a direction arrow on the valve body.
The installation position must always be such that the strainer can be drained from the bottom when the strainer basket is removed.
An incorrect installation position can result in a drop in performance or failure of the function.
Observe remove height A in acc. with the drawing in Section 10.3.

6.3 Grounding

The valve must be grounded. This can be achieved in the simplest way via the pipe screws using tooth lock washers. One pipe screw per flange is underlaid with toothed disks.

Upon customer request a set screw M6 is attached to each flange with a hex nut and washer as an additional earthing connection.

Otherwise grounding must be ensured by different measures e.g. a cable link.

6.4 Test pressure

The test pressure PT of a valve must not exceed the value of 1.5 x PS(PN) as per the identification of the valve.

7. Operation

7.1 Initial commissioning

Normally, the valves have been tested for leaks with air or water. Prior to initial operation check cover screws. For tightening torques, see Section 1.6!

To prevent leaks, all connection screws should be retightened after the initial loading of the valve with operating pressure and operating temperature. For tightening torques, see Section 1.6.

Hazard_Sign_PFA_Lined_Valve_Manual

Unless otherwise agreed there could be residual amounts of water in the flow section of the valve. This could result in a possible reaction with the medium.

7.2 Improper operation and their consequences

  • Crystallisation must be prevented, e.g. by heating. Damage to the seat or cone would be inevitable.In extreme cases a leak may occur.
  • Increased wear occurs in operation with solids contents.
  • Non-observance of the pressure-temperature diagram can lead to damage.
  • Avoid excessive contamination as otherwise high pressure losses and damage to the valve may occur.
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Prior to undoing the flange connection ensure, that the plant is depressurised and emptied!

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Prior to starting any repair work, the valve is to be thoroughly cleaned. It must be noted that there is still medium in the strainer basket area. Open cover and drain residual medium.

7.3 Shutdown

The local regulations are to be observed when dismantling the valve!

After dismantling, immediately protect the valve flanges against mechanical damage by using flange caps. See also Section 6.1.

8. Malfunctions

Problem 1: Clogged Strainer Basket

Possible Causes:

• Oversized particles in process stream
• Mesh size too small for application
• Debris accumulation exceeding basket capacity
• Increased solids loading upstream

Solution:

1. Depressurize system and isolate strainer (Section 7.3)
2. Remove top cover and extract strainer basket (Section 9.2)
3. Inspect filter mesh for damage (tears, excessive debris)
4. Clean basket per Section 9.3 or replace if mesh damaged
5. If recurring issue: Consider larger mesh size or increased cleaning frequency
6. Install pre-filtration upstream to reduce particle loading
7. Monitor differential pressure to establish cleaning schedule

Problem 2: Strainer Basket Sticks During Removal

Possible Causes:

• PFA lining swelling due to chemical exposure
• Debris wedged between basket and body
• Round cord seal damage or displacement
• Over-torqued covers causing basket compression

Solution:

1. Attempt to pull basket upward using M10 ring bolt
2. If basket will not pull free: Remove top cover completely
3. Push basket upward from below through bottom opening
4. ⚠ NOTE: Cannot push downward (anti-rotation insert prevents this)
5. Clean basket support surfaces in body interior
6. Inspect round cord seal for damage - replace if necessary
7. Verify chemical compatibility (check PFA resistance guide)
8. Ensure covers not over-torqued during reassembly (max 45 Nm)

Problem 3: Flange Connection Leaking (Top or Bottom Cover)

Possible Causes:

• Cover bolts not torqued correctly
• Gap uneven around cover circumference
• PTFE seal damaged or displaced
• Cover or body flange surface damaged
• Thermal cycling causing bolt relaxation

Solution:

1. Identify leak location (top cover or bottom cover)
2. Check bolt torque: 45 Nm (cross-cross pattern: 1→5→3→7→2→6→4→8)
3. Measure gap at 4 locations (N, S, E, W) using caliper
4. Gap must be even (±0.5 mm variation maximum)
5. If gap uneven: Loosen all bolts, re-seat cover, retorque
6. May exceed torque by 10% if leak persists (max 50 Nm)
7. If still leaking: Remove cover, inspect PTFE seal and flange surfaces
8. Replace PTFE seal if damaged (Section 9.6)
9. Re-torque bolts after first heat cycle (thermal expansion)

Problem 4: High Differential Pressure Across Strainer

Possible Causes:

• Basket clogging (see Problem 1)
• Mesh size too small for particle distribution
• Process viscosity increased
• Flow rate exceeding design capacity

Solution:

1. Monitor differential pressure gauge (if equipped)
2. Compare current ΔP to baseline (clean basket) value
3. If ΔP increased 20-30% above baseline: Clean basket immediately
4. Remove and inspect basket per Section 9.2
5. Verify mesh size appropriate for application
6. Check process conditions: Temperature, viscosity, flow rate
7. If recurring: Establish preventive cleaning schedule
8. Consider installing differential pressure indicator for monitoring

Problem 5: Filter Mesh Torn or Damaged

Possible Causes:

• Pressure surge in system
• ETFE mesh installed incorrectly (overlap direction wrong)
• Temperature exceeded mesh rating (>150°C for standard ETFE)
• Material fatigue from thermal cycling
• Sharp debris impact

Solution:

1. Remove strainer basket per Section 9.2
2. Inspect ETFE mesh for tears, holes, or separation
3. If damaged: Replace entire strainer basket assembly
4. Investigate system for pressure spikes (install relief valve if needed)
5. Verify ETFE mesh rated for operating temperature
6. For temperatures >150°C: Order custom high-temp mesh
7. During reinstallation: Verify correct mesh overlap direction (Section 9.4)
8. Pressure test after replacement to verify integrity

Problem 6: Round Cord Seal Leaking (Internal Bypass)

Possible Causes:

• Round cord not seated properly in basket groove
• Cord damaged during installation
• Chemical incompatibility causing cord degradation
• Cord compression set (permanent deformation)

Solution:

1. Remove strainer basket per Section 9.2
2. Disassemble basket per Section 9.4
3. Inspect round cord for:
- Cracks or tears
- Compression set (flattened areas)
- Chemical attack (swelling, discoloration)
4. Remove old cord and clean basket bottom groove
5. Install new round cord per Section 9.7
6. Verify cord seats fully in groove (no gaps or protrusions)
7. Reassemble basket and reinstall per Section 9.4
8. Inspect cord during regular maintenance intervals

9. Maintenance

🔧 Tools Required

• Torque wrench (0-100 Nm range)
• Socket set (M12 hex nuts)
• M8 ring bolt (for basket extraction)
• Soft brushes (no metal bristles on PTFE)
• Cleaning materials (lint-free cloth, approved solvent)
• Digital caliper (gap measurement)
• Pliers (for round cord installation)
• Grease (approved for PFA contact)

📋 Recommended Spare Parts

• Complete strainer basket assembly (size-specific: DN 25, 40, 50, 80, 100)
• PTFE sealing discs (top and bottom covers - 2 required)
• Round cord seal (PTFE)
• M12 stud bolts (specify top M12×45 or bottom M12×55)
• M12 hex nuts and washers
• ETFE filter mesh (specify mesh size: 85-2000µm)

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  • All maintenance work must be performed by qualified personnel
  • Use only original spare parts
    https://gft9.shop/pages/spare-parts-overview
  • Refer to valve identification data when ordering parts
  • Observe all safety requirements (Section 7.3 - depressurize, isolate, drain)

9.1 Regular Inspection Schedule

Daily / Before Operation:

• Visual check for external leaks (covers, flanges)
• Check flush valve operation (if equipped)
• Verify no coating damage or rust spots

Weekly:

• Monitor differential pressure (if gauge equipped)
• Visual inspection of exterior condition
• Check cover bolt tightness (hand-check for looseness)

Monthly:

• Function test flush valve (if equipped)
• Verify flow direction arrow visible
• Check for process fluid staining (potential leak indicator)

Quarterly:

• Torque check on cover bolts (45 Nm - cross-cross pattern)
• Body coating inspection (touch up if needed)
• Basket inspection (may require removal for visual check)

Semi-Annual:

• Remove and clean strainer basket (per application requirements)
• Inspect ETFE mesh for tears or excessive debris
• Check PTFE seals for compression set

Annual / After Heavy Use:


• Full strainer inspection (remove both covers)
• Replace PTFE seals (top and bottom)
• Inspect body interior PFA lining for damage
• Pressure test strainer (verify no leaks)

9.2 Strainer Basket Removal

When Required:

• Clogged basket (high differential pressure)
• Scheduled cleaning interval
• Mesh inspection or replacement
• Round cord seal replacement

⚠ IMPORTANT: System must be fully depressurized and drained before opening

Procedure:

Step 1: Isolate and Prepare


• Close upstream and downstream isolation valves
• Depressurize system completely (verify with gauge)
• Drain residual fluid using bottom flush valve (if equipped)
• Apply lockout/tagout per company procedures

Step 2: Remove Top Cover


• Loosen 8× M12 nuts in cross-cross pattern (gradual loosening)
• Remove nuts and washers (place in clean container)
• Lift top cover vertically off body
• Set cover aside on clean surface

Step 3: Extract Strainer Basket


• Thread M8 ring bolt into central hole on basket top
• Pull basket vertically upward out of body
• ⚠ CAUTION: Residual fluid may drain from basket - have drip tray ready
• If basket sticks: Remove basket support and push from below (Section 8.2)

Step 4: Inspection Before Cleaning

• Check seal ring condition during removal
• Note debris type and quantity (for maintenance records)
• Inspect anti-rotation knob for damage
• Take photos if unusual wear patterns observed

9.3 Strainer Basket Cleaning

When Required:

• After removal per Section 9.2
• Visible debris accumulation
• High differential pressure indication

Cleaning Procedure:


Step 1: Initial Debris Removal

• Shake out loose debris into appropriate waste container
• If flush valve equipped: Basket can be flushed before removal
• Dispose of debris per process fluid safety guidelines

Step 2: Filter Mesh Cleaning

• Use soft brush to remove debris from ETFE mesh
• Brush from inside to outside (pushes debris out of mesh)
• Avoid metal brushes or abrasive pads (will damage PTFE components)

Step 3: Solvent Cleaning (if required)

• Use approved cleaning solution compatible with process fluid
• Soak basket in cleaning solution if heavily contaminated
• Ultrasonic cleaning permissible (if equipment available)
• Rinse thoroughly with clean solvent or DI water

Step 4: Drying

• Air dry completely before reinstallation
• May use compressed air (low pressure) to accelerate drying
• Inspect for cleanliness using backlighting (hold mesh to light)

Step 5: Post-Cleaning Inspection

• Inspect ETFE mesh for tears, holes, or separation
• ✓ PASS CRITERIA: No visible damage, mesh intact, no embedded debris
• If mesh damaged: Replace basket assembly (Section 9.4)
• If round cord damaged: Replace per Section 9.7

⚠ WARNING: Do not use abrasive cleaners, metal brushes, or high-pressure steam

9.4 Strainer Basket Installation

When Required:

• After cleaning per Section 9.3
• After mesh or seal replacement
• New basket installation

Procedure:

Step 1: Pre-Installation Inspection


• Verify basket clean and dry
• Verify ETFE mesh intact (no tears)
• Verify round cord seal present and properly seated
• Clean body interior if debris present

Step 2: Position Indicator Alignment

• Locate white position indicator knob on basket bottom
• Locate corresponding slot in body interior (PFA-lined cavity)
• ⚠ CRITICAL: Knob MUST align with slot for proper installation

Step 3: Basket Insertion

• Hold basket by top rim
• Align white knob with body slot
• Lower basket vertically into body
• Push down gently until basket seats on bottom seal surface

Step 4: Verify Installation

• Basket should sit flat (no tilting)
• Top rim of basket should be even with body top flange
• Test anti-rotation: Attempt to rotate basket slightly
• ✓ PASS: Basket resists rotation (knob engaged in slot)
• ✗ FAIL: Basket rotates freely - remove and re-align

Step 5: Top Cover Reinstallation

• Position PTFE sealing disc in top cover recess (verify centered)
• Lower top cover onto body (align with studs)
• ⚠ CAUTION: Do not drop cover (protects PFA lining)
• Install washers and nuts (hand-tight initially)

Step 6: Top Cover Torquing

• Torque Pattern: 1→5→3→7→2→6→4→8 (opposite bolt pairs)
• First Pass: 30 Nm (all 8 nuts)
• Second Pass: 45 Nm FINAL (all 8 nuts)
• Monitor gap around circumference during torquing
• Gap should be even (±0.5 mm variation maximum)

Step 7: Final Verification

• Measure gap at 4 locations: N, S, E, W
• Record measurements: _____ mm (all within ±0.5 mm)
• Verify no PTFE seal protrusion visible at joint
• Check flow direction arrow visible

9.5 Filter Mesh Replacement

When Required:

• ETFE mesh torn or damaged
• Mesh size change required for application
• Mesh degradation from temperature/chemical exposure

⚠ NOTE: Mesh replacement requires complete basket disassembly

Procedure:


Step 1: Basket Disassembly

• Remove strainer basket per Section 9.2
• Mark position of inner and outer tubes relative to round cord
• Pull round cord out of basket bottom groove (use pliers)
• Rotate and pull outer tube off inner tube assembly

Step 2: Remove Old Filter Mesh


• Unroll ETFE mesh from inner tube
• Note overlap direction for new mesh installation
• Inspect inner and outer tubes for damage
• Clean tubes if residue present

Step 3: Install New Filter Mesh

• Verify correct mesh size (85-2000µm as specified)
• Wrap ETFE mesh around inner tube
• Maintain overlap in same direction as original (typically 20-30mm)
• Ensure mesh covers full length of inner tube

Step 4: Reassemble Basket


• Slide outer tube over inner tube assembly
• ⚠ CRITICAL: Rotate WITH overlap direction (not against)
• Apply even pressure during sliding
• Insert tubes together into basket bottom

Step 5: Install Round Cord Seal

• Align tubes per original position markings
• Press round cord into basket bottom groove
• Cord should seat fully with no gaps or protrusions
• Leave approximately 10mm protruding for future removal

Step 6: Verify Assembly


• Check that mesh is secure between tubes
• Verify round cord seated properly
• Test-fit in body (verify anti-rotation engagement)
• Reinstall per Section 9.4

9.6 PTFE Seal Replacement (Top and Bottom Covers)

When Required:

• External leak at cover/body joint
• Annual preventive maintenance
• Seal compression set (permanent deformation)
• Visible damage to seal

Procedure:

Step 1: Cover Removal

• For top cover: Remove per Section 9.2
• For bottom cover: Remove 8× M12 nuts, lift cover off studs

Step 2: Remove Old PTFE Seal


• Lift seal out of cover recess
• Inspect seal for compression set (flattened areas)
• Note any unusual wear patterns for records

Step 3: Clean Seal Recess

• Remove any debris or residue from recess
• Wipe with lint-free cloth
• Verify recess not damaged or deformed

Step 4: Install New PTFE Seal

• Position new seal in cover recess
• Center seal concentrically (equal spacing all around)
• Press seal flat into recess (should sit flush)
• ⚠ CRITICAL: Seal must not protrude above cover surface

Step 5: Reinstall Cover


• For bottom cover: Verify inlet orientation correct
• Install per Section 9.4 (torque to 45 Nm)
• Verify gap even around circumference

Step 6: Pressure Test


• After reassembly, perform pressure test (per company procedures)
• Verify no leaks at reinstalled cover
• Check gap measurement (±0.5 mm)

9.7 Round Cord Seal Replacement

When Required:

• Internal bypass leakage (reduced filtration efficiency)
• Visible damage to cord during basket inspection
• Cord compression set or chemical degradation

Procedure:

Step 1: Basket Disassembly


• Remove and disassemble basket per Section 9.5, Step 1
• Pull old round cord out using pliers
• Inspect basket bottom groove for damage

Step 2: Clean Basket Bottom Groove

• Remove any residue from old cord
• Clean groove thoroughly with cloth
• Verify groove depth uniform (no damage)

Step 3: Install New Round Cord

• Obtain replacement cord (order correct diameter for size)
• Insert cord into basket bottom groove
• Press cord evenly into place using pliers
• Work around entire circumference

Step 4: Verify Installation


• Cord should seat fully in groove
• No gaps or voids around circumference
• Leave approximately 10mm protruding (aids future removal)
• Cord should not be stretched or compressed

Step 5: Reassemble Basket

• Reassemble per Section 9.5 (reverse order)
• Verify anti-rotation knob intact
• Reinstall basket per Section 9.4

9.8 Cover Bolt Maintenance

When Required:

• Semi-annual inspection
• After thermal cycling (first 24 hours of operation)
• If leaks detected at covers
• Thread damage suspected

Procedure:

Step 1: Visual Inspection

• Check all 8 stud bolts (top and bottom covers)
• Inspect for corrosion, thread damage, or bending
• Check washers for deformation

Step 2: Torque Verification


• Use calibrated torque wrench
• Check each nut: Target 45 Nm
• Follow cross-cross pattern: 1→5→3→7→2→6→4→8
• If any nut loose: Re-torque all nuts in sequence

Step 3: Thread Maintenance

• If studs corroded: Remove and replace
• Clean threads with wire brush if dirty
• Apply grease to threads during reinstallation
• Verify nuts thread smoothly (no binding)

Step 4: Fastener Replacement

• If threads damaged: Replace stud/nut immediately
• Order correct length: Bottom M12×55, Top M12×45
• Use only stainless steel grade 316 (or better)
• Apply anti-seize to threads during installation

Step 5: Establish Torque Check Schedule

• After initial heat-up: 24 hours
• High vibration service: Monthly
• Normal service: Semi-annually
• Document torque checks in maintenance log

9.9 Pressure Testing After Maintenance

When Required:

• After any cover removal/reinstallation
• After PTFE seal replacement
• After basket replacement
• Annual verification

⚠ NOTE: Pressure testing recommended before returning to service

Procedure:

Step 1: Visual Inspection

• Verify all covers installed and torqued to 45 Nm
• Check no tools or parts left inside strainer
• Verify flow direction correct

Step 2: Low Pressure Test (Air or Water)

• Close downstream isolation valve
• Slowly pressurize to 2-3 bar
• Inspect all joints for leaks
• Listen for air leaks (if using compressed air)

Step 3: Full Pressure Test

• Gradually increase to operating pressure
• Hold pressure for 5 minutes minimum
• Inspect cover joints for leakage
• Check basket area (look for bypass around seal)

Step 4: Leak Detection

• If leak detected: Depressurize immediately
• Identify leak location (cover, seal, basket)
• Re-torque bolts or replace seals as needed
• Repeat pressure test after repair

Step 5: Documentation

• Record test pressure: _____ bar
• Test duration: _____ minutes
• Result: ✓ PASS / ✗ FAIL
• Technician signature: __________
• Date: __________

9.10 Maintenance Records

Recommended Documentation:

• Date of maintenance
• Work performed (basket cleaning, seal replacement, etc.)
• Parts replaced (include part numbers and serial numbers)
• Torque values applied
• Gap measurements (top and bottom covers)
• Pressure test results
• Unusual observations or issues
• Technician name
• Next scheduled maintenance date

Example Maintenance Log Entry:


Date: 2026-01-15
Work: Basket cleaning, top cover PTFE seal replacement
Parts: PTFE seal (P/N: GSO-SEAL-TOP-DN80)
Torque: 45 Nm (verified all 8 top cover bolts)
Gap: 1.2mm average (N:1.2, S:1.1, E:1.3, W:1.2)
Pressure Test: 16 bar × 5 min - PASS
Notes: ETFE mesh in good condition, no tears observed
Tech: [Name]
Next Service: 2026-07-15 (6 months)

10. Dimensional Drawings

10.1 Dimensional Measurements DIN

Size L H H1 ød øk øD Bolting A Weight
DN 25 160 mm 175 mm 110 mm 68 mm 85 mm 115 mm 4 x 14 (M12) 270 mm 7 kg
DN 50 230 mm 220 mm 140 mm 102 mm 125 mm 165 mm 4 x 18 (M16) 340 mm 18 kg
DN 80 310 mm 320 mm 150 mm 138 mm 160 mm 200 mm 8 x 18 (M16) 460 mm 28 kg
DN 100 350 mm 330 mm 160 mm 158 mm 180 mm 220 mm 8 x 18 (M16) 500 mm 80 kg

10.2 Dimensional Measurements ANSI

Size L L1 H H1 ød øk øD Bolting A Weight
NPS 1" 160 mm 160 mm 175 mm 110 mm 50,8 mm 79,4 mm 108 mm 4 x 15.9 270 mm 7 kg
NPS 2" 230 mm 230 mm 220 mm 140 mm 92,1 mm 121 mm 152,4 mm 4 x 19 340 mm 18 kg
NPS 3" 310 mm 310 mm 320 mm 150 mm 127 mm 152,4 mm 190,5 mm 4 x 19 460 mm 28 kg
NPS 4" 350 mm 350 mm 330 mm 160 mm 157,2 mm 190 mm 228,6 mm 8 x 19 500 mm 80 kg

11. Sectional Drawing

Pos. Item Material
99 PFA Virgin
100 1.0619 (A216 WCB)
106 1.0619 (A216 WCB)
107 1.0619 (A216 WCB)
109 1.0619 (A216 WCB)
115 1.0619 (A216 WCB)
216 ETFE
217 1.0619 (A216 WCB)
219 PTFE / PTFE Carbon Composite
220 PTFE / PTFE Carbon Composite
218 PTFE / PTFE Carbon Composite
222 PTFE / PTFE Carbon Composite
234 PTFE / PTFE Carbon Composite
407 PTFE / PTFE Carbon Composite
522 PTFE / PTFE Carbon Composite
900 Stainless steel
901 Stainless steel
902 Stainless steel
920 Stainless steel
936 Stainless steel

[No Chapter Heading]

Product Strainer
Design Strainer Type-T-Strainer
Serial number
Size DN 25, DN 40, DN50, DN80 DN 100 | NPS 1",
NPS 1½", 2", 3" 4"
EU-Directive 2014/68/EU
Applied Technical Specification DIN EN IS0 12100 AD 2000
Surveillance Procedure 2014/68/EU, TÜV Rheinland Industrie Service GmbH
Notified Body for Pressure ID-No. 0035
Equipment
Conformity assessment. 2014/68/EU / 2014/68/EU
Procedure
Marking 2014/68/EU¹⁾ ≥ DN 25, ≥ 1“


Advanced Fluoropolymer Devices GmbH confirms that the basic requirements of the above specified directives and standards have been fullied
¹⁾ For sizes not listed a marking is not permissible.

Kempen, 17.12.2024

K. Schalm